Manufacturing Solutions
From Order to Delivery

Savvycom builds manufacturing execution systems (MES) that run work orders, operators, quality checks and traceability on the shop floor, then feed every scan into ERP and real-time costing. AI adds inspection on the line, answers from manuals and data capture from drawings and documents.

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Factory engineer in a hard hat holding a tablet on the shop floor, showing outcomes: 65% process automation, 60% less manual inspection effort, 40% faster troubleshooting and 70% less manual counting time

Trusted by Global Leading Enterprises

Trusted by Global Leading Enterprises

Production Results You Can Verify

One figure comes from a published Savvycom project that turns engineering drawings into procurement data. The other two come from Savvycom AI solutions already running in client operations, shown at the top of their published range.

65%

Process Automation

60%

Manual Inspection Effort

40%

Faster Troubleshooting

Where Factories Lose Time and Margin

The accounting system usually works. The losses start where an order leaves sales and enters the factory, because designs, materials, labour and quality stop being tracked in one place.

  • Every Order Is a New Product
  • The Shop Floor Runs on Paper
  • Production Nobody Can See
  • Margin Known Only at Month End
  • Design and Factory Drift Apart
  • Quality Caught Too Late
Custom machining rig being assembled in a workshop
Make-to-order work means multi-level bills of materials and a design per order. Standard setups track products, not orders, so cost and progress per order live in spreadsheets.
“Every order has its own drawing, and we only learn its true cost after it ships.”

MES and the Systems It Connects To

An MES is only as useful as the systems it feeds. Savvycom builds the execution layer for the shop floor and connects it to quality, ERP and costing, using standard modules first and custom code only where your process is genuinely different.

Manufacturing
Execution System (MES)

65% process automation

Work orders dispatched to each work center, scan-to-start on tablets, live progress and timers, labour and material capture, and signed proof of delivery, in your team’s language.

Solves - Progress, hours and scrap reach the office days late. With an MES, operators scan and tap at their station on screens built for gloved hands, so the system records each step as it happens.
Three engineers in hard hats reviewing a tablet on the factory floor
What we deliver
Work order dispatch Scan-to-start at each station Labour & material capture Live progress board

Quality Control
& Traceability

60% manual inspection effort

Inline quality checks recorded at each station, non-conformance reports, lot and work-in-progress tracking and visual inspection AI, all tied to the work order.

Solves - Tracing a defect means days in paper records. Every scan links material, lot, machine, operator and check result to the work order, so a complaint is traced in minutes.
Operator in blue workwear at a machine control panel
What we deliver
Inline quality checks Non-conformance reports Lot & WIP tracking Visual Inspection AI

ERP & Real-Time
Product Costing

80% manual data entry

Multi-level bills of materials, orders that create manufacturing orders, real-time inventory valuation, overhead allocation in progress accounting, fed by MES data.

Solves - Costs are pieced together after the books close. With MES data flowing into ERP, cost builds up per order as materials are used and hours logged, and unfinished work is valued automatically.
Analytics dashboard with charts on a dark laptop screen
What we deliver
Multi-level bills of materials Order-to-production link Work in progress accounting Role-based dashboards

Plant Data &
System Integration

20% cloud running cost

MES, ERP, accounting, e-invoicing and banking linked on one data flow, with designs, bills of materials, orders and stock kept in sync across sites and countries.

Solves - Each department keeps its own numbers. Connecting the MES with the systems you keep gives managers one live view of orders, work in progress and late jobs across every plant.
Warehouse floor with bins of sorted parts and racking
What we deliver
MES-to-ERP sync Cross-site design & stock sync Multi-company consolidation Accounting & e-invoice links

What AI Adds Once the MES Is Live

An MES gives AI what it needs most: clean, time-stamped data from every station. These are the four uses manufacturers usually add first, once that data is flowing

Production Planning

Build plans are set from last year's sales, so lines change over too often and stock piles up in the wrong items.

High-bay warehouse aisle with stacked pallets
How AI helps
Learns from orders, seasons and lead times Forecasts demand by product and customer Suggests build plans and material orders Updates the plan when new orders arrive

Predictive Maintenance

Machines are serviced on a calendar or after they fail, and every unplanned stop holds up the orders queued behind it.

Technician in a hi-vis vest and hard hat inspecting industrial equipment
How AI helps
Reads vibration, heat and runtime signals Spots unusual patterns before a breakdown Ranks the machines most likely to fail Raises maintenance work orders on its own

Production Scheduling

Jobs are sequenced on a whiteboard, so cutting machines sit idle while urgent orders wait behind routine ones.

Metal production line with sparks from cutting
How AI helps
Balances due dates against machine capacity Sequences jobs to cut setup and changeover Groups parts to reduce material waste Reschedules when a machine or order changes

OEE & Downtime Analysis

Stops are logged as "other" on a paper sheet, so nobody knows which machine, shift or cause costs the most output.

Worker in a yellow hard hat checking an electrical panel
How AI helps
Calculates OEE by machine, line and shift Classifies stops by cause and duration Shows the losses that cost the most output Alerts supervisors when a line falls behind

Why Manufacturers Choose Savvycom

Factory processes understood before code is written, delivery that holds after go-live, and AI judged by numbers you can check.

MES and ERP fitted to the plant

  • Standard modules first, custom code only where your process differs
  • Costing beyond standard ERP: overhead, work in progress, semi-finished goods
  • Shop floor screens built for gloved hands and local languages

Delivery that holds after go-live

  • 16+ years, 100+ enterprise clients, 30+ countries
  • Certified to ISO 27001 and ISO 9001
  • One project manager and architect as your single point of contact

AI with numbers attached

  • Typical results published for every AI solution
  • A free 2-week assessment before you commit budget
  • Stevie Award recognition for digital transformation

Trusted by Enterprise Leaders Across Industries

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Manufacturing Solutions FAQs

The questions plant and operations leaders ask before choosing a technology partner for MES, ERP, plant integration and AI.

Savvycom delivers four connected groups of manufacturing solutions: a manufacturing execution system (MES) for work order dispatch, scan-to-start at each station and labour and material capture; quality control and traceability with inline checks, non-conformance reports and lot tracking; ERP with real-time product costing, multi-level bills of materials and work in progress accounting; and plant data and system integration that keeps MES, ERP, accounting and e-invoicing on one data flow.

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